Outdoor enclosure mounts

MrX

New elf
Joined
Sep 1, 2018
Messages
43
Hi, I wanted to share the results of a project I've been working on as this year's lights have been going up.

I accidently left one of my controller boxes in the weather a bit long and found it full of water so I took the opportunity to tidy them all up, which included designing and 3d-printing some more elegant mounts. While I want to eventually set up some nicer boxes, I've been using some off the shelf outdoor boxes available at Bunnings and Jaycar.

I designed some mounting plates for these boxes plus brackets for several Falcon differential receivers, fuse blocks and cable management. The goal was to make a modular system that allows different parts to be moved around, as well as expansion with other boards and components as I get a chance. There could be a better system available, but I like tinkering with projects like this.

Below are the parts available at the moment. I have a stack of older Falcon boards so if anyone has any specific requests I might be able to add to the collection.

Enclosure box base plates:
Controller boards:
  • SRx2 Long Range Dual SmartReceiver
  • SRx1 v5.00 SmartReceiver
Fuse Blocks:
Parts are assembled using M3 machine screws, the baseplates have a grid of hex cuts to capture the nuts. The latest versions allow mounting cable management brackets on the underside. The boards and fuse blocks mount by embedding nuts (M4 for the fuse blocks) into their respective brackets by using a long screw and drawing it up into the void. Use quality screws or there is risk of stripping them inside the part, which is then hard to extract without damage.

The STL files are available here: https://www.thingiverse.com/thing:7215238

Anyway, I hope this is useful to someone. Any questions or feedback, let me know.
 

Attachments

  • 1.jpg
    1.jpg
    608.8 KB · Views: 22
  • 2.jpg
    2.jpg
    747 KB · Views: 21
  • 3.jpg
    3.jpg
    861.2 KB · Views: 18
  • 4.jpg
    4.jpg
    801.1 KB · Views: 21
  • Baseplate.png
    Baseplate.png
    647.5 KB · Views: 24
Great job with using those Arlec boxes and the creative 3D design!

Regarding future enclosures, If you don’t go don’t the path of white electrical enclosure from such as the ones from Hanson Electronics, I can highly recommend the tactix (pellican style) boxes from Bunnings as an option to consider.
4 different sizes and easily available- small, medium, large and XL.
(This photos shows small, medium and large)
 

Attachments

  • IMG_4534.jpeg
    IMG_4534.jpeg
    588.1 KB · Views: 3
Hi, thanks for the feedback and tips on the Hansen enclosures and Tactix cases. I will certainly check them out. Funny you mention the Tactix cases, while I haven't seen the ones you mention yet, I have actually been using these ones tool boxes.
1764504565516.png
Once I get past a pressing project deadline I will complete a backplate for it and the brackets I need (F48, PSU, Raspberry Pi etc) to rebuild the one that houses my controller. It works pretty well as it hangs nearly on the wall and the lid acts like a door to provide a reasonable amount of protection from the elements. It's not waterproof so no good out the garden, but is fine for a place like on a covered deck. I also don't run it while closed because there is nowhere for any heat to go, but I hope to find a solution to that too.

1764504816412.png
 
Back
Top